Manufacturing digital twin: monitoring equipment, lines, and events

We build a digital twin to monitor equipment, lines, and events. We help detect deviations, predict failures, and reduce downtime.

Our clients

Clients and partners

Capital Group
FSK Group
SMLT
Tochno
Dogma
Sber City
FM Logistic
Danone
+10clients · View cases →
  1. We create a digital twin: sensors, IoT, ERP, and MES integrations.

  2. We monitor production lines and optimize downtime and quality in real time

  3. Deviations in manufacturing mean losses and downtime.

  4. The digital twin connects equipment, data, and models in one space where every second is under control.

  5. Manufacturing digital twin: monitoring equipment, lines, and events

Data collection from IoT, SCADA, and MES

The system receives telemetry in real time: line load, temperature, vibration, and power consumption. This is the foundation for analysis.

Scenario modeling and virtual testing

You can model the effects of changes - new equipment, schedules, raw materials - and assess risks before launch. This lowers the cost of mistakes.

Predictive fault detection

AI identifies patterns that precede failures. Maintenance becomes preventive, and equipment runs reliably.

Visualization and a single view of processes

All data, events and deviations are displayed in dashboards. Management gets an accurate picture of what is happening - not just averages.

Efficiency and growth in one solution

  1. From template courses to an AI platform that knows what each person should learn. The solution includes:

  2. We deploy an adaptive learning system tailored to roles, grades, tasks, and work errors

  3. We train AI on outcomes and development paths - recommendations are personalized

  4. We integrate with LMS, HRM, and the assessment system - everything stays in sync. Business result:

  5. Training becomes targeted: everyone learns what affects results

  6. The speed of learning and applying knowledge increases

  7. You can see how training affects competency growth and KPIs. Solutions without unnecessary complexity, from idea and analysis to results.

Assess where AI can deliver impact in your process

We will study your processes and propose a ready-to-use implementation plan

  1. We consult We discuss goals and tasks, define priorities, and set expected outcomes for the joint work

  2. We analyze your processes We study current processes and approaches, identify growth points, and determine which solution will deliver tangible results

  3. We plan the solution rollout We discuss goals and tasks, define priorities, and set expected outcomes for the joint work

  4. Launch and support We implement the solution, train your team and provide support so the solution delivers tangible value

A digital twin built by practitioners, not theorists

We combine IoT, SCADA and MES data into a single model. The digital twin records equipment operation, predicts failures and optimizes utilization. 3-4 months - to build and launch a digital twin of a production line 10+ projects delivered in manufacturing and real estate development 30% less downtime through predictive control 100% real-time process visibility Customer reviews

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